Client challenge
Operators were navigating outdated screens with inconsistent alarm messaging. Fault recovery depended on a few experienced technicians, and changeovers took longer than necessary.
← All projects
Packaging Line HMI Modernization
Replaced a cluttered legacy operator interface with a clearer HMI that cut troubleshooting time and reduced nuisance stops.
Rockwell Automation
↓35%
Fault recovery time
↓40%
Nuisance alarm rate
12
Changeover guidance screens
Proposed solution
We rebuilt the HMI navigation around operator tasks, standardized alarm priorities, and updated the CompactLogix application with clearer diagnostics tags. Documentation and a short training handoff were included for the plant team.
Implementation process
- 01Operator interviews and existing-screen audit
- 02Navigation hierarchy and alarm philosophy redesign
- 03FactoryTalk View rebuild with CompactLogix tag cleanup
- 04Operator review cycle and shift-handover training
- 05Go-live support across startup and first changeovers
Ready to discuss your control system?
Tell us about your PLC, HMI, or SCADA challenge—new development, updates, or a migration. We’ll help you plan the next step.